Part of quarterly vibration inspections on mine fans for a
client, they requested parametric pressure included in the vibration analysis
report. Due to the fact that mine fans usually are spread within a good driving
distance to any mine office, where you can find a barometer, I had to come up
with a way to measure the pressure on each site while inspecting. One solution
was to use phone application to provide barometric pressure reading.
Unfortunately, not all sites we inspect are within phone coverage!
Bosch BMP180 high-precision, low-power digital barometer
|
You can find it on adafruit or sparkfun website. Furthermore,
these sellers usually provide libraries required to use their products and even
provide example codes. Off course, you will need a display screen to display
the pressure reading, a cheap black letter green backlight LCD should do the
job. I have used this arduino shield it also includes push buttons which will proof valuable as you will find out in
the end of the blog.
On the way back I passed through Okland city, Maryland. While enjoying the scene on a nearby lake, I decided to try my gadget one last time. Reprogrammed the microcontroller with the correct altitude and pulled up accu Weather webpage on my phone, now this has to be correct, turned on my microcontroller. See picture below.
Making this project work was one thing and
testing it was another thing. Since pressure is a measure of the force per unit
area exerted by the weight of air on a surface, you will get less atmospheric
mass as the elevation increases. This means best way to test my new gadget was
to use it at different elevations. Well, West Virginia
Mountains provide the perfect altitude
change; I made a trip to Black
Water Falls
in West Virginian. My trip started at my current residence at an altitude of
900ft and ended at Black
Water Falls
at an altitude of 3600ft above sea level! Now, to test my barometer it should
be compared to a correct reference reading. The phone application we talked
about earlier did serve this purpose but phone application provides altitude
compensated atmospheric pressure values. This meant my barometer had to
provide an altitude compensated values also. Altitude value needs to be available while you are programming the
microcontroller or user needs to enter the altitude as a variable while the program is running (online). This is where the buttons on the LCD
shield could help; the buttons can be used to change the altitude value without
the need to change them in the program. No need to add a keypad to the design;
no need to add more cost and more size (Sorry, too much work).
Instead of using buttons on the shield, a work around was to
program the microcontroller with an average altitude between 900ft and 3600ft
and I have chosen 1700ft. During the trip the pressure reading on the phone and
on my LCD screen did come close but during the trip my phone application was
giving message indicating that pressure reading may not be accurate due to the
fact that I had no pressure sensor on my phone, What!!! You mean you made me
drive three hours trip to tell me I need a pressure sensor. I am just kidding,
we went to see the beautiful nature in West
Virginia; see picture below
On the way back I passed through Okland city, Maryland. While enjoying the scene on a nearby lake, I decided to try my gadget one last time. Reprogrammed the microcontroller with the correct altitude and pulled up accu Weather webpage on my phone, now this has to be correct, turned on my microcontroller. See picture below.
Now, came the moment of truth. A client called asking for
urgent vibration inspection on the fan location near the office. I went to
collect vibration data on the fan and off course had to collect pressure
reading, see picture below.
This is a link for the atmospheric pressure and temperature near this area on the day this picture was taken
No comments:
Post a Comment